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0 - 2kW Rack Mounted Chillers

Overview

19" Rack Mount Chillers

Traditional cooling systems can take up precious space in laboratories and data centres. Rack mounted chillers are cooling systems designed to fit into standard electrical housings, ideal for a reduced footprint. However, rack mounted chillers are not always mounted into electrical housing. They can be mounted into any electrical frame, such as a test rig.

Rack mounted chillers use a refrigeration cycle to remove unwanted heat from heat transfer fluids. The heat transfer fluid may be water, glycol (ethylene glycol or propylene glycol) or oil.

Applied Thermal Control manufacture rack mounted chillers designed to fit within standard electrical housings with a minimum depth of 600mm. Mounting a chiller within existing electrical racking reduces the loss of valuable floorspace, making no addition to the existing footprint of the system.

This is particularly beneficial for system integration. As technology advances, components become smaller, allowing for cooling systems to be integrated into existing racking as equipment is refurbished and modernised.

The R-Series from Applied Thermal Control ranges from 500W to 2kW in cooling capacity, delivered in a compact and reliable design. With powerful cooling outputs and coolant flow rates, the R-series is a versatile range, suited to a range of applications. The use of ATC 19” rack mounted chillers is particularly beneficial where 19” racks are already in situ and have space to accommodate a chiller. It is important to note that the R-Series of Rack Mounted Chillers provide a supply of heat transfer fluids at constant pressure, in order to remove unwanted heat from an associated process and should not be confused with systems designed to provide chilled air to cool the internal air temperature of housing.

The R-Series is primarily an air-cooled refrigeration system, although water cooled condensers are available as an option. All chillers within the R-Series have a stainless-steel reservoir, offering optimal thermal buffering, and a stainless-steel evaporator, ensuring corrosion free operation. Both ‘over temperature’ and ‘low liquid level’ signals are fitted as standard, making it easy to carry out visual checks. Other standard features include:

  • Industry standard 6-pin signal plug
  • Low noise operation
  • Non-ferrous coolant circuit
  • Pressure relief valve
  • Convenient liquid fill point

Applied Thermal Control offer several options, resulting in a chiller tailored to the needs of the application.

Typical Applications:

  • Laser Sources
  • RF Signal Generation
  • Electrical Components
  • X-ray Sources
  • Optical Devices
  • 3D Printing
  • Ozone Disinfecting
  • Older electro-microscopes
Specifications
Download the full spec sheet here
                   
Nominal Capacity 0.5kW   0.5kW   1.15kW    1.9kW   
Administrative Data                  
TE model number
  N/A   N/A   CR6U12-AC-D-CC-5
  CR8U20-AC-D-CC-5
 
            CR6U12-AC-D-CC-6
  CR8U20-AC-D-CC-5
 
ATC new model name   eR05041U   R05032U   R100400   R200400
 
        R05032L    R100402
  R200402
 
            R100409
  R200409
 
                R201000
 
                R201002
 
                R201009
 
                    
Physical attributes                  
Physical dimensions(mm)    19" rack, 5U high, 500 deep   19" rack, 5U high, 500mm deep   19" rack, 6U high, 560mm deep   19" rack, 6U high, 560mm deep  
Construction
  Sheet steel gauge 1.5mm   Sheet steel gauge 1.5mm   Sheet steel gauge 1.5mm
  Sheet steel gauge 1.5mm
 
    Support weight of unit from back or side edges   Support weight of unit from back or side edges
  Support weight of unit from back or side edges
  Support weight of unit from back or side edges
 
    Epoxy polyester powder coated   Epoxy polyester powder coated
  Epoxy polyester powder coated
  Epoxy polyester powder coated
 
Weight (kg)   24   25   36   48  
Noise level (dB(A))    35-63   35-64   63   63  
Toolless access   No   No   No   No  
                    
Temperature control attributes                  
Refrigeration technology   Vapour Compression   Vapour Compression   Vapour Compression   Vapour Compression  
Evaporator technology
  BPHE   BPHE   MPHE   MPHE  
Duty at +30°C ambient, Setpoint +20°C (kW)
  500W   500W   1.15kW   1.9kW  
Temperature range (standard)   +4°C to +35°C
  +4°C to +35°C   +4°C to +35°C   +4°C to +35°C  
Temperature range (extended)   -
  -5°C to +65°C   -5°C to +65°C
  -5°C to +65°C
 
Control method   Continuous running, duty settable   Variable speed compressor   HGB via solenoid valve   HGB via solenoid valve  
    Low temp fridge cutoff
             
Temperature stability (with constant load)   -
  ≤±0.1°C, as little as 0.02 demonstrated   ±0.1°C   ±0.1°C  
Settable temperature resolution   -   0.1°C   0.1°C   0.1°C  
Maximum THR (Total Heat Rejection)
  -   0.8kW

1.5kW   3.3kW (in +12'C ambient)  
Ambient air temperature range
  -       +15°C to +40°C
  +15°C to +40°C
 
                   
Water circuit attributes                  
System volume (L)   2.8L   2.8L   4L   7.5L  
Pump Options   3.8L/min@1bar (centrif)
  3.8L/min@1bar (centrif)   4L/min@0bar, 4L/min@4bar (PD rotary vane)   7L/min@0bar, 4L/min@4bar (PD rotary vane)
 
Pressure relief   -  
  Via pump internal PRV, 6bar pre-set
  Via pump internal PRV, 6bar pre-set
 
Standard fittings   1/2" BSPPF
  1/2" BSPPF   3/8" BSPPF   1/2" BSPPF
 
Standard chemical compatibility   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor
  Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor
 
                   
Electrical attributes                  
(90-264Vac, 1/2, 50-60Hz) U-spec   -   Yes, 2A   -   -  
(230Vac, 1, 50Hz) 0-spec   -   -   Yes, 6.5A
  Yes, 7.5A  
(115Vac, 1, 60Hz) 1-spec   -
  -   -   -  
(208-220Vac, 1/2, 60Hz) 2-spec   -
  -   -   -  
(Switchable 208Vac, 1/2, 60Hz | 220Vac, 1/2, 60Hz | 230Vac, 1, 50Hz) 6-spec
  -
  -   -   -  
(Switchable 115Vac, 1, 60Hz | 220Vac, 1/2, 60Hz | 230Vac, 1, 50Hz) 7-spec   -   -   -   -  
(208-230Vac, 1/2, 50/60Hz) 9-spec   -   -   -   -  
Overcurrent fault-cleared restart mode   -   Manual, fused.   -   -  
                   
Safety and fault indicator                  
1st party approvals   CE   CE   CE   CE  
3rd party approvals
  UL-ready
  UL-ready   UL-ready   UL-ready
 
Refrigeration system   HP via compressor controller
  HP via compressor controller   HP switch (auto reset)
  HP switch (auto reset)
 

  -   -   LP switch (auto reset)
  LP switch (auto reset)
 
                   
Options available                  
Low temperature pack; SA00002   -   Available, to -5°C   Available to 0'C until mod to PHE, then -5'C   Available to 0'C until mod to PHE, then -5'C
 
High temperature pack; SA00003   -   Available, to +65°C   Available, to +65°C
  Available, to +65°C  
Onboard RS485 data protocol; SA00011   -   Available, via 9 pin D-sub   Available, via 9 pin D-sub   Available, via 9 pin D-sub  
Standard VFC set; SA00012   -   -   Available, via 9 pin D-sub   Available, via 9 pin D-sub
 
In-line Deionising cartridge and fittings; SA00013   -   -   Available, internally mount in bypass   -  
Installation kit; SA00017   -   Available   Available   Available  
KT filter kit; SA000019   -   -   Available, internal, 40micron   -  
Particulate filter; SA00021   -       Available   Available  
                   

Please contact us for further details on this chiller range.

XR-Series Cooling Capacity

R10 Cooling Curve

 

R20 Cooling Capacity

 

eRO5

The ER05 provides the option to control the rate of cooling, making it both environmentally friendly, and the most economical choice of rack mounted chiller.

Commonly Requested Options:

  • Universal power supply available
  • Water cooled
  • Low flow alarm
  • Standard Volt Free Connections
  • In-line deionizing cartridge and fittings
  • Stainless steel non-return solenoid valves
  • CPC quick release connectors
  • Installation kit
  • Particulate filter
  • Flow meter pack
  • Fan speed control (proportional) - manual, adjust for noise only
  • Seismic mounts
  • In-line UV decontamination
  • External manifolds (2- to 10- way)
  • Fluid adapters
R05

A built-in touch screen controller, variable fan speed and compressor make the R05 perfect for quiet laboratory environments, and the most environmentally friendly chiller currently offered by ATC.

Commonly requested options:

  • Universal power supply available
  • Low temperature pack, available to -10ºC
  • High temperature pack, available to +65ºC
  • Water cooled
  • Low flow alarm
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections
  • In-line deionizing cartridge and fittings
  • Stainless steel non-return solenoid valves
  • CPC quick release connectors
  • Installation kit
  • Particulate filter
  • Flow meter pack
  • Flow meter pack to RS485
  • Seismic mounts
  • In-line UV decontamination
  • External manifolds (2- to 10- way)
  • Fluid adapters

 

R10

The R10 uses a PID controller, which is proven to be a reliable method for temperature control, whilst being economical and making it easy to add heating capacity.

Commonly requested options:

  • Low temperature pack available to 0ºC until mod to PHE, then -5ºC
  • High temperature pack, available to +65ºC
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections, available via 9 pin D-sub
  • In-line deionizing cartridge and fittings, internally mounted in bypass
  • Installation kit
  • KT filter kit, available internally - 40micron
  • Particulate filter
  • Fan speed control (on/off), stability to ±2°C
  • Fan speed control (proportional), stability to ±0.5°C
  • In-line UV decontamination
  • Stainless enclosure
  • De-branding of standard model
  • External manifolds (2- to 10- way)
  • Fluid adapters
  • Remote stop/start
  • Pressure sensor
  • Pressure sensor to RS485
  • Conductivity sensor
  • Conductivity sensor to RS485
R20

Similar to the R10, but with double the cooling capacity, the R20 uses a PID controller to reliable control temperature whilst making it easy to add heating capacity and remain economical.

Common requested options:

  • Low temperature pack available to 0ºC until mod to PHE, then -5ºC
  • High temperature pack, available to +65ºC
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections, available via 9 pin D-sub
  • Installation kit
  • KT filter kit, available internally - 40micron
  • Particulate filter
  • Fan speed control (on/off), stability to ±2°C
  • Fan speed control (proportional), stability to ±0.5°C
  • In-line UV decontamination
  • Stainless enclosure
  • De-branding of standard model
  • External manifolds (2- to 10- way)
  • Fluid adapters
  • Remote stop/start
  • Pressure sensor
  • Pressure sensor to RS485
  • Conductivity sensor
  • Conductivity sensor to RS485

 

Distributors

19" Rack Mount Chillers

Traditional cooling systems can take up precious space in laboratories and data centres. Rack mounted chillers are cooling systems designed to fit into standard electrical housings, ideal for a reduced footprint. However, rack mounted chillers are not always mounted into electrical housing. They can be mounted into any electrical frame, such as a test rig.

Rack mounted chillers use a refrigeration cycle to remove unwanted heat from heat transfer fluids. The heat transfer fluid may be water, glycol (ethylene glycol or propylene glycol) or oil.

Applied Thermal Control manufacture rack mounted chillers designed to fit within standard electrical housings with a minimum depth of 600mm. Mounting a chiller within existing electrical racking reduces the loss of valuable floorspace, making no addition to the existing footprint of the system.

This is particularly beneficial for system integration. As technology advances, components become smaller, allowing for cooling systems to be integrated into existing racking as equipment is refurbished and modernised.

The R-Series from Applied Thermal Control ranges from 500W to 2kW in cooling capacity, delivered in a compact and reliable design. With powerful cooling outputs and coolant flow rates, the R-series is a versatile range, suited to a range of applications. The use of ATC 19” rack mounted chillers is particularly beneficial where 19” racks are already in situ and have space to accommodate a chiller. It is important to note that the R-Series of Rack Mounted Chillers provide a supply of heat transfer fluids at constant pressure, in order to remove unwanted heat from an associated process and should not be confused with systems designed to provide chilled air to cool the internal air temperature of housing.

The R-Series is primarily an air-cooled refrigeration system, although water cooled condensers are available as an option. All chillers within the R-Series have a stainless-steel reservoir, offering optimal thermal buffering, and a stainless-steel evaporator, ensuring corrosion free operation. Both ‘over temperature’ and ‘low liquid level’ signals are fitted as standard, making it easy to carry out visual checks. Other standard features include:

  • Industry standard 6-pin signal plug
  • Low noise operation
  • Non-ferrous coolant circuit
  • Pressure relief valve
  • Convenient liquid fill point

Applied Thermal Control offer several options, resulting in a chiller tailored to the needs of the application.

Typical Applications:

  • Laser Sources
  • RF Signal Generation
  • Electrical Components
  • X-ray Sources
  • Optical Devices
  • 3D Printing
  • Ozone Disinfecting
  • Older electro-microscopes

The ER05 provides the option to control the rate of cooling, making it both environmentally friendly, and the most economical choice of rack mounted chiller.

Commonly Requested Options:

  • Universal power supply available
  • Water cooled
  • Low flow alarm
  • Standard Volt Free Connections
  • In-line deionizing cartridge and fittings
  • Stainless steel non-return solenoid valves
  • CPC quick release connectors
  • Installation kit
  • Particulate filter
  • Flow meter pack
  • Fan speed control (proportional) - manual, adjust for noise only
  • Seismic mounts
  • In-line UV decontamination
  • External manifolds (2- to 10- way)
  • Fluid adapters

A built-in touch screen controller, variable fan speed and compressor make the R05 perfect for quiet laboratory environments, and the most environmentally friendly chiller currently offered by ATC.

Commonly requested options:

  • Universal power supply available
  • Low temperature pack, available to -10ºC
  • High temperature pack, available to +65ºC
  • Water cooled
  • Low flow alarm
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections
  • In-line deionizing cartridge and fittings
  • Stainless steel non-return solenoid valves
  • CPC quick release connectors
  • Installation kit
  • Particulate filter
  • Flow meter pack
  • Flow meter pack to RS485
  • Seismic mounts
  • In-line UV decontamination
  • External manifolds (2- to 10- way)
  • Fluid adapters

 

The R10 uses a PID controller, which is proven to be a reliable method for temperature control, whilst being economical and making it easy to add heating capacity.

Commonly requested options:

  • Low temperature pack available to 0ºC until mod to PHE, then -5ºC
  • High temperature pack, available to +65ºC
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections, available via 9 pin D-sub
  • In-line deionizing cartridge and fittings, internally mounted in bypass
  • Installation kit
  • KT filter kit, available internally - 40micron
  • Particulate filter
  • Fan speed control (on/off), stability to ±2°C
  • Fan speed control (proportional), stability to ±0.5°C
  • In-line UV decontamination
  • Stainless enclosure
  • De-branding of standard model
  • External manifolds (2- to 10- way)
  • Fluid adapters
  • Remote stop/start
  • Pressure sensor
  • Pressure sensor to RS485
  • Conductivity sensor
  • Conductivity sensor to RS485

Similar to the R10, but with double the cooling capacity, the R20 uses a PID controller to reliable control temperature whilst making it easy to add heating capacity and remain economical.

Common requested options:

  • Low temperature pack available to 0ºC until mod to PHE, then -5ºC
  • High temperature pack, available to +65ºC
  • Onboard RS485 Communications Protocol, available via 9 pin D-sub
  • Standard Volt Free Connections, available via 9 pin D-sub
  • Installation kit
  • KT filter kit, available internally - 40micron
  • Particulate filter
  • Fan speed control (on/off), stability to ±2°C
  • Fan speed control (proportional), stability to ±0.5°C
  • In-line UV decontamination
  • Stainless enclosure
  • De-branding of standard model
  • External manifolds (2- to 10- way)
  • Fluid adapters
  • Remote stop/start
  • Pressure sensor
  • Pressure sensor to RS485
  • Conductivity sensor
  • Conductivity sensor to RS485

 

Download the full spec sheet here
                   
Nominal Capacity 0.5kW   0.5kW   1.15kW    1.9kW   
Administrative Data                  
TE model number
  N/A   N/A   CR6U12-AC-D-CC-5
  CR8U20-AC-D-CC-5
 
            CR6U12-AC-D-CC-6
  CR8U20-AC-D-CC-5
 
ATC new model name   eR05041U   R05032U   R100400   R200400
 
        R05032L    R100402
  R200402
 
            R100409
  R200409
 
                R201000
 
                R201002
 
                R201009
 
                    
Physical attributes                  
Physical dimensions(mm)    19" rack, 5U high, 500 deep   19" rack, 5U high, 500mm deep   19" rack, 6U high, 560mm deep   19" rack, 6U high, 560mm deep  
Construction
  Sheet steel gauge 1.5mm   Sheet steel gauge 1.5mm   Sheet steel gauge 1.5mm
  Sheet steel gauge 1.5mm
 
    Support weight of unit from back or side edges   Support weight of unit from back or side edges
  Support weight of unit from back or side edges
  Support weight of unit from back or side edges
 
    Epoxy polyester powder coated   Epoxy polyester powder coated
  Epoxy polyester powder coated
  Epoxy polyester powder coated
 
Weight (kg)   24   25   36   48  
Noise level (dB(A))    35-63   35-64   63   63  
Toolless access   No   No   No   No  
                    
Temperature control attributes                  
Refrigeration technology   Vapour Compression   Vapour Compression   Vapour Compression   Vapour Compression  
Evaporator technology
  BPHE   BPHE   MPHE   MPHE  
Duty at +30°C ambient, Setpoint +20°C (kW)
  500W   500W   1.15kW   1.9kW  
Temperature range (standard)   +4°C to +35°C
  +4°C to +35°C   +4°C to +35°C   +4°C to +35°C  
Temperature range (extended)   -
  -5°C to +65°C   -5°C to +65°C
  -5°C to +65°C
 
Control method   Continuous running, duty settable   Variable speed compressor   HGB via solenoid valve   HGB via solenoid valve  
    Low temp fridge cutoff
             
Temperature stability (with constant load)   -
  ≤±0.1°C, as little as 0.02 demonstrated   ±0.1°C   ±0.1°C  
Settable temperature resolution   -   0.1°C   0.1°C   0.1°C  
Maximum THR (Total Heat Rejection)
  -   0.8kW

1.5kW   3.3kW (in +12'C ambient)  
Ambient air temperature range
  -       +15°C to +40°C
  +15°C to +40°C
 
                   
Water circuit attributes                  
System volume (L)   2.8L   2.8L   4L   7.5L  
Pump Options   3.8L/min@1bar (centrif)
  3.8L/min@1bar (centrif)   4L/min@0bar, 4L/min@4bar (PD rotary vane)   7L/min@0bar, 4L/min@4bar (PD rotary vane)
 
Pressure relief   -  
  Via pump internal PRV, 6bar pre-set
  Via pump internal PRV, 6bar pre-set
 
Standard fittings   1/2" BSPPF
  1/2" BSPPF   3/8" BSPPF   1/2" BSPPF
 
Standard chemical compatibility   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor
  Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor   Hexid Fluid, Water, Propylene Glycol, Tap water with inhibitor
 
                   
Electrical attributes                  
(90-264Vac, 1/2, 50-60Hz) U-spec   -   Yes, 2A   -   -  
(230Vac, 1, 50Hz) 0-spec   -   -   Yes, 6.5A
  Yes, 7.5A  
(115Vac, 1, 60Hz) 1-spec   -
  -   -   -  
(208-220Vac, 1/2, 60Hz) 2-spec   -
  -   -   -  
(Switchable 208Vac, 1/2, 60Hz | 220Vac, 1/2, 60Hz | 230Vac, 1, 50Hz) 6-spec
  -
  -   -   -  
(Switchable 115Vac, 1, 60Hz | 220Vac, 1/2, 60Hz | 230Vac, 1, 50Hz) 7-spec   -   -   -   -  
(208-230Vac, 1/2, 50/60Hz) 9-spec   -   -   -   -  
Overcurrent fault-cleared restart mode   -   Manual, fused.   -   -  
                   
Safety and fault indicator                  
1st party approvals   CE   CE   CE   CE  
3rd party approvals
  UL-ready
  UL-ready   UL-ready   UL-ready
 
Refrigeration system   HP via compressor controller
  HP via compressor controller   HP switch (auto reset)
  HP switch (auto reset)
 

  -   -   LP switch (auto reset)
  LP switch (auto reset)
 
                   
Options available                  
Low temperature pack; SA00002   -   Available, to -5°C   Available to 0'C until mod to PHE, then -5'C   Available to 0'C until mod to PHE, then -5'C
 
High temperature pack; SA00003   -   Available, to +65°C   Available, to +65°C
  Available, to +65°C  
Onboard RS485 data protocol; SA00011   -   Available, via 9 pin D-sub   Available, via 9 pin D-sub   Available, via 9 pin D-sub  
Standard VFC set; SA00012   -   -   Available, via 9 pin D-sub   Available, via 9 pin D-sub
 
In-line Deionising cartridge and fittings; SA00013   -   -   Available, internally mount in bypass   -  
Installation kit; SA00017   -   Available   Available   Available  
KT filter kit; SA000019   -   -   Available, internal, 40micron   -  
Particulate filter; SA00021   -       Available   Available  
                   

Please contact us for further details on this chiller range.

XR-Series Cooling Capacity

R10 Cooling Curve

 

R20 Cooling Capacity

 

Applied Thermal Control Ltd.
39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.
Telephone: +44 (0) 1530 83 99 98
E-Mail: sales@app-therm.com
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