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0-15kW Rack Mounted Water to Water Heat Exchangers

Overview

0-15kW Rack Mounted Water to Water Heat Exchangers

The XR range of 19” rack mountable heat exchangers are designed for use with primary house water circuits, providing cooling to applications for which the facilities water might not be suitable. Commonly this can be to address water quality concerns, or to maintain a more table pressure, flow, or temperature. Heat exchangers are also effective at protective more sensitive equipment from contamination by bacteria or algae.

Built for mounting within a 19” rack system, these units are ideal for using up lost space and are easy to install.

Limited by the primary water temperature, XF heat exchangers sit between your application and the primary flow, modulating the flow rate to achieve temperature stability without the need for additional refrigerated coolers. This makes them an extremely economical solution, where the set point does not need to be lower than the primary circuit.

Heat exchangers are ideal where the application set point is higher than the local primary water supply. Heat exchangers can be used with a wide variety of fluids, including deionised water, glycols, and oils.

Self-contained systems with modulated primary supply, water to water heat exchanger, coolant storage tank, and pump. Our units also overcome problems associated with insufficient pressure, fluctuating flow or very cold water, by providing a stable supply of coolant to your process regardless of the facilities water condition, thus ensuring your process remains at optimum performance.

A wide range of non-ferrous/stainless steel pumps with varying flows and pressures are available to suit any requirement. Pumps are of positive displacement or centrifugal  construction with fan-cooled electric motors. Supplied in 304 & 316 stainless steel as standard.

  • Supplied complete with circuit breakers and on/off switches.
  • Coolant pump starting contactors
  • Pump motor protection
  • IP54 protection.
  • 24 V control circuit avaialble
  • Temperature gauge
  • Pressure gauge
  • Coolant safety by-pass.
  • Visual tank level indicator 

Common applications include: ·        

  • Resistance Welding Machines
  • High Frequency Generators
  • Furnace Equipment
  • X-Ray Devices
  • Lasers
  • General Process Cooling  

Floor standing variants are available on request. 

 

 

Specifications
Download the full spec sheet here
               
Nominal capacity at 10'K
(i.e. return line 0'K above outlet)
(i.e. outlet 10'K above house supply) 
4kW   8kW   15kW   
Administrative Data              
CAD assembly dwg no.   MA345   MA345   MA345  
ATC new model name   XR04059   XR08109   XR15179  
                
Physical attributes              
Physical dimensions(mm)    19" rack, 5U high, 500mm deep   19" rack, 5U high, 500mm deep   19" rack, 5U high, 500mm deep  
Weight (kg)   30   30   30  
Toolless access   No   No   No  
                
Temperature control attributes              
Technology   Water-to-water heat exchanger   Water-to-water heat exchanger   Water-to-water heat exchanger  
Temperature range (standard)   +4°C to +55°C
  +4°C to +55°C    +4°C to +55°C  
Maximum return line temperature   +65°C
  +65°C   +65°C  
Control method   Modulating valve   Modulating valve   Modulating valve  
Temperature stability (with constant load)   ±1°C
  ±1°C   ±1°C  
Settable temperature resolution   0.1°C   0.1°C   0.1°C  
               
Water circuit attributes              
System volume (L)   2.3   2.3   2.3  
Pump Type   5L/min Rotary vane (PD)
  5L/min Rotary vane (PD)   5L/min Rotary vane (PD)  
Pump capability   6bar@5L/min    6bar@10L/min    6bar@17L/min
 
Pressure control (settable pressure relief valve)   Internal, PRV, 20-150psi
  Internal, PRV, 20-150psi   Internal, PRV, 20-150psi  
Standard fittings   1/2" BSPPF    1/2" BSPPF    1/2" BSPPF   
Standard chemical compatibility   Hexid Fluid, Water, Propylene Glycol   Hexid Fluid, Water, Propylene Glycol   Hexid Fluid, Water, Propylene Glycol  
               
Electrical attributes              
(208-230Vac, 1/2, 50/60Hz) 9-spec   Yes, 4.5A
  Yes, 4.5A   Yes, 4.5A  
Overcurrent fault-cleared restart mode   Manual   Manual   Manual  
               
Safety and fault indicator              
1st party approvals   CE   CE   CE  
3rd party approvals
  UL-ready   UL-ready   UL-ready  
Empty fluid reservoir alarm   Safety Interlock   Safety Interlock   Safety Interlock
 
Low fluid flow alarm   Visual lamp    Visual lamp    Visual lamp 
 
Temperature out of range alarm   N/A   N/A   N/A
 
Motor thermal overload   Standard   Standard   Standard
 
Emergency off   Standard, via fuse   Standard, via fuse   Standard, via Fuse
 
Warranty options   2  year parts, 1 year labour    2  year parts, 1 year labour   2  year parts, 1 year labour
 
    Enhanced warranty options   Enhanced warranty options    Enhanced warranty options 
 
 Interlock restored, restart mode    Automatic    Automatic   Automatic
 
               
Options available              
Remote alarm/power-off; SA00001   N/A   N/A   N/A  
Low temperature pack; SA00002   N/A   N/A   N/A  
High temperature pack; SA00003   Available, to +75°C   Available, to +75°C   Available, to +75°C
 
Water cooled KT; SA00004   N/A   N/A   N/A  
Water cooled K1; SA00005
  N/A   N/A   N/A  
Water cooled K4/K6/K9/K12; SA00006   N/A   N/A   N/A  
Water cooled K3; SA00007   N/A   N/A   N/A  
Non-return solenoid pack; SA00008   Available   Available   Available  
High temperature water circuit w/o heater; SA00009   N/A   N/A   N/A  
Low flow alarm (KT); SA00010   Available   Available   Available  
Onboard RS485 data protocol; SA00011   N/A   N/A   N/A  
Standard VFC set; SA00012   -   -   -  
In-line Deionising cartridge and fittings; SA00013   Available   Available   Available  
Stainless non-return solenoid valve; SA00014
  -   -   -  
Castors to replace rubber feet; SA00015   Available   Available   Available  
CPC quick release connectors; SA00016   Available   Available   Available
 
Installation kit; SA00017   Available   Available   Available  
Stainless steel pump and fittings; SA00018    -
  -   -  
KT filter kit; SA000019   -   -   -  
Mod for outdoor use; SA00020   -   -   -  
Particulate filter; SA00021   -   -   -  
Flow meter pack; SA00022
  N/A   N/A   N/A  
Fan speed control (on/off); SA00023
  Available   Available   Available  
External manifold (2-way); SA00042   Available
  Available   Available  
External manifold (3-way); SA00043
  Available   Available   Available  
External manifold (4-way); SA00044
  Available   Available   Available  
External manifold (5-way); SA00045
  Available   Available   Available  
External manifold (6-way); SA00046
  Available   Available   Available  
External manifold (7-way); SA00047
  Available   Available   Available  
External manifold (8-way); SA00048
  Available   Available   Available  
External manifold (9-way); SA00049   Available   Available   Available  
External manifold (10-way); SA00050
  Available   Available   Available  
               

Please contact us for further details on this chiller range.

XR-Series Cooling Capacity

4kW Cooling Capacity

 

8kW Cooling Capacity

 

Distributors

0-15kW Rack Mounted Water to Water Heat Exchangers

The XR range of 19” rack mountable heat exchangers are designed for use with primary house water circuits, providing cooling to applications for which the facilities water might not be suitable. Commonly this can be to address water quality concerns, or to maintain a more table pressure, flow, or temperature. Heat exchangers are also effective at protective more sensitive equipment from contamination by bacteria or algae.

Built for mounting within a 19” rack system, these units are ideal for using up lost space and are easy to install.

Limited by the primary water temperature, XF heat exchangers sit between your application and the primary flow, modulating the flow rate to achieve temperature stability without the need for additional refrigerated coolers. This makes them an extremely economical solution, where the set point does not need to be lower than the primary circuit.

Heat exchangers are ideal where the application set point is higher than the local primary water supply. Heat exchangers can be used with a wide variety of fluids, including deionised water, glycols, and oils.

Self-contained systems with modulated primary supply, water to water heat exchanger, coolant storage tank, and pump. Our units also overcome problems associated with insufficient pressure, fluctuating flow or very cold water, by providing a stable supply of coolant to your process regardless of the facilities water condition, thus ensuring your process remains at optimum performance.

A wide range of non-ferrous/stainless steel pumps with varying flows and pressures are available to suit any requirement. Pumps are of positive displacement or centrifugal  construction with fan-cooled electric motors. Supplied in 304 & 316 stainless steel as standard.

  • Supplied complete with circuit breakers and on/off switches.
  • Coolant pump starting contactors
  • Pump motor protection
  • IP54 protection.
  • 24 V control circuit avaialble
  • Temperature gauge
  • Pressure gauge
  • Coolant safety by-pass.
  • Visual tank level indicator 

Common applications include: ·        

  • Resistance Welding Machines
  • High Frequency Generators
  • Furnace Equipment
  • X-Ray Devices
  • Lasers
  • General Process Cooling  

Floor standing variants are available on request. 

 

 

Download the full spec sheet here
               
Nominal capacity at 10'K
(i.e. return line 0'K above outlet)
(i.e. outlet 10'K above house supply) 
4kW   8kW   15kW   
Administrative Data              
CAD assembly dwg no.   MA345   MA345   MA345  
ATC new model name   XR04059   XR08109   XR15179  
                
Physical attributes              
Physical dimensions(mm)    19" rack, 5U high, 500mm deep   19" rack, 5U high, 500mm deep   19" rack, 5U high, 500mm deep  
Weight (kg)   30   30   30  
Toolless access   No   No   No  
                
Temperature control attributes              
Technology   Water-to-water heat exchanger   Water-to-water heat exchanger   Water-to-water heat exchanger  
Temperature range (standard)   +4°C to +55°C
  +4°C to +55°C    +4°C to +55°C  
Maximum return line temperature   +65°C
  +65°C   +65°C  
Control method   Modulating valve   Modulating valve   Modulating valve  
Temperature stability (with constant load)   ±1°C
  ±1°C   ±1°C  
Settable temperature resolution   0.1°C   0.1°C   0.1°C  
               
Water circuit attributes              
System volume (L)   2.3   2.3   2.3  
Pump Type   5L/min Rotary vane (PD)
  5L/min Rotary vane (PD)   5L/min Rotary vane (PD)  
Pump capability   6bar@5L/min    6bar@10L/min    6bar@17L/min
 
Pressure control (settable pressure relief valve)   Internal, PRV, 20-150psi
  Internal, PRV, 20-150psi   Internal, PRV, 20-150psi  
Standard fittings   1/2" BSPPF    1/2" BSPPF    1/2" BSPPF   
Standard chemical compatibility   Hexid Fluid, Water, Propylene Glycol   Hexid Fluid, Water, Propylene Glycol   Hexid Fluid, Water, Propylene Glycol  
               
Electrical attributes              
(208-230Vac, 1/2, 50/60Hz) 9-spec   Yes, 4.5A
  Yes, 4.5A   Yes, 4.5A  
Overcurrent fault-cleared restart mode   Manual   Manual   Manual  
               
Safety and fault indicator              
1st party approvals   CE   CE   CE  
3rd party approvals
  UL-ready   UL-ready   UL-ready  
Empty fluid reservoir alarm   Safety Interlock   Safety Interlock   Safety Interlock
 
Low fluid flow alarm   Visual lamp    Visual lamp    Visual lamp 
 
Temperature out of range alarm   N/A   N/A   N/A
 
Motor thermal overload   Standard   Standard   Standard
 
Emergency off   Standard, via fuse   Standard, via fuse   Standard, via Fuse
 
Warranty options   2  year parts, 1 year labour    2  year parts, 1 year labour   2  year parts, 1 year labour
 
    Enhanced warranty options   Enhanced warranty options    Enhanced warranty options 
 
 Interlock restored, restart mode    Automatic    Automatic   Automatic
 
               
Options available              
Remote alarm/power-off; SA00001   N/A   N/A   N/A  
Low temperature pack; SA00002   N/A   N/A   N/A  
High temperature pack; SA00003   Available, to +75°C   Available, to +75°C   Available, to +75°C
 
Water cooled KT; SA00004   N/A   N/A   N/A  
Water cooled K1; SA00005
  N/A   N/A   N/A  
Water cooled K4/K6/K9/K12; SA00006   N/A   N/A   N/A  
Water cooled K3; SA00007   N/A   N/A   N/A  
Non-return solenoid pack; SA00008   Available   Available   Available  
High temperature water circuit w/o heater; SA00009   N/A   N/A   N/A  
Low flow alarm (KT); SA00010   Available   Available   Available  
Onboard RS485 data protocol; SA00011   N/A   N/A   N/A  
Standard VFC set; SA00012   -   -   -  
In-line Deionising cartridge and fittings; SA00013   Available   Available   Available  
Stainless non-return solenoid valve; SA00014
  -   -   -  
Castors to replace rubber feet; SA00015   Available   Available   Available  
CPC quick release connectors; SA00016   Available   Available   Available
 
Installation kit; SA00017   Available   Available   Available  
Stainless steel pump and fittings; SA00018    -
  -   -  
KT filter kit; SA000019   -   -   -  
Mod for outdoor use; SA00020   -   -   -  
Particulate filter; SA00021   -   -   -  
Flow meter pack; SA00022
  N/A   N/A   N/A  
Fan speed control (on/off); SA00023
  Available   Available   Available  
External manifold (2-way); SA00042   Available
  Available   Available  
External manifold (3-way); SA00043
  Available   Available   Available  
External manifold (4-way); SA00044
  Available   Available   Available  
External manifold (5-way); SA00045
  Available   Available   Available  
External manifold (6-way); SA00046
  Available   Available   Available  
External manifold (7-way); SA00047
  Available   Available   Available  
External manifold (8-way); SA00048
  Available   Available   Available  
External manifold (9-way); SA00049   Available   Available   Available  
External manifold (10-way); SA00050
  Available   Available   Available  
               

Please contact us for further details on this chiller range.

XR-Series Cooling Capacity

4kW Cooling Capacity

 

8kW Cooling Capacity

 

Applied Thermal Control Ltd.
39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.
Telephone: +44 (0) 1530 83 99 98
E-Mail: sales@app-therm.com
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